Drone Racing Meets 3D Printing

by Francisco Guzman

Drones, SOLIDWORKS & 3D Printing

For the last couple of years, I have been fascinated by First Person View racing drones. The experience for me is similar to an out-of-body experience – you can fly around yourself! I would not be doing the drone racing hobby justice by trying to describe what it is. So, I highly recommend that you check out the Drone Racing League on YouTube to see some impressive flying.

I’ve wanted my own DYI racing drone. Having the SOLIDWORKS skillset and the Stratasys 3D printing resources to design and print my own drone frame, it was a no-brainer. I decided it was time. I wanted to start small, but I did not want to compromise much on areal acrobatic ability.

The frame had to be super light to maximize the thrust to weight ratio of the drone. The components I chose (flight controller, 73000 RPM brushed motors, video transmitter, battery, etc.) summed up to weigh 21.4 grams. The printed frame itself weighs 2.3 grams. Summing up to 24.7 grams! To put it in perspective, it weighs about the same as 3 standard ketchup packets or about a third of the sugar content in a 20 oz bottle of soda pop.

I used SOLIDWORKS Simulation to find points on the frame that would easily break on impact.  Enforcing the high-stress points has helped with the longevity of the frame. After all, the longer it handles my newbie piloting skills, the longer I can stay in the air refining those skills.

3D Printing a DroneNow that my small racing drone project is complete, it is time to move on to a larger, more powerful, faster drone. I will be developing my frame and blogging about it. It will be quite the upgrade for me. Stay tuned!

This entry was posted in 3D Printing, blog, CAD and tagged , , , , on by .

About Francisco Guzman

Francisco is a student pursuing his degree in Mechanical Engineering. He is a Certified DriveWorks Professional and Enterprise PDM Support Engineer. Francisco enjoys solid modeling and automating SolidWorks Designs through DriveWorks as well as providing guidance to enhance SolidWorks designs. He worked with our Sr. Applications Engineers to model components of our Helicopter project for the 2013 Race to Production event. In addition to providing support to SolidWorks and Enterprise PDM customers, Francisco also provides support for DriveWorks.

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