Formlabs SLS 3D Printers
Industrial Power, In-House: The Fuse Series Ecosystem
Now Serving US & Canada
A Complete, In-House Ecosystem for Production-Ready Parts
Selective Laser Sintering (SLS) has long been the gold standard for industrial 3D printing, known for producing high-performance, functional parts with complex geometries. The Formlabs Fuse series brings this technology onto the benchtop, offering a complete, end-to-end ecosystem that delivers production-ready nylon parts at a fraction of the cost of traditional industrial systems.
By automating the transition from raw powder to finished components, the Fuse Sift and Fuse Blast create a closed-loop workflow that minimizes manual labor and optimizes material refresh rates. This support-free process enables high-density nesting to maximize throughput while achieving the mechanical properties and surface finish required for demanding end-use environments.
Production-Ready Strength
Print functional prototypes and end-use parts with the durability and mechanical properties of injection-molded plastics, including Carbon Fiber and Glass-Filled options.
The Most Accessible SLS Solution
Experience the lowest entry price for industrial SLS without the need for specialized infrastructure, dedicated facility requirements, or complex powder management.
Optimized Zero-Waste Workflow
Maximize efficiency and minimize material costs with high powder recyclability and an automated recovery system designed for a clean, contained workspace.
Support-Free Design Freedom
Utilize the self-supporting nature of the SLS powder bed to print intricate, interlocking geometries and complex internal channels without the need for manual support removal or post-processing artifacts.
The Fuse Series Lineup
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Fuse 1+ 30W
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Technology:
Selective Laser Sintering (SLS) -
Build Volume:
6.5" x 6.5" x 11.8" -
Features:
The flagship of the Fuse series, featuring a powerful 30W laser for 2x faster print speeds and an optimal nigrogen purge for enhanced material properties and higher recyclability.
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Fuse Sift
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Function:
All-in-One Powder Recovery Station
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Features:
An automated station that handles part extraction, powder reclaiming, storage, and mixing. It ensures a clean, contained workspace by maintaining negative air pressure.
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Fuse Blast
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Function:
Fully Automated Cleaning & Polishing
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Features:
Go from printed to polished parts in as little as 15 minutes. The Fuse Blast provides hands-off cleaning and an optimal polishing module for a smooth, semi-gloss surface finish.
Industrial Power, Without the Industrial Infrastructure
Industrial-Grade SLS Materials
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Nylon 12
- Potential Applications:
– End-Use Industrial Housings
– Permanent Jigs & Fixtures
– Sterilized Medical Models
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Overview:
Nylon 12 is the premier material for SLS 3D printing, offering high tensile strength, environmental stability, and superior dimensional accuracy. It is the ideal choice for robust, general-purpose parts and complex assemblies. -
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Nylon 11
- Potential Applications:
– Living Hinges
– Snap-Fits
– Custom Orthotic/Prosthetic Components
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Overview:
This bio-based material is engineered for parts that must bend or withstand repeated impact without fracturing. Nylon 11 is more flexible and less brittle than Nylon 12, making it perfect for high-stress mechanical environments. -
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Nylon 11 CF
- Potential Applications:
– Structural Aerospace Parts
– Lightweight Automotive Tooling
– High-Impact Sporting Equipment
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Overview:
Reinforced with high-modulus carbon fiber, Nylon 11 CF is designed for extreme stiffness and metal-replacement applications. It provides the highest strength-to-weight ratio in the Formlabs SLS library. -
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Nylon 12 GF
- Potential Applications:
– Thermally Stressed Housings
– Engine Components
– Static Manufacturing Fixtures
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Overview:
Infused with glass beads, this material excels in applications requiring long-term structural integrity and thermal stability. It is specifically formulated to maintain its shape under sustained loads and elevated temperatures. -
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Nylon 12 Tough
- Potential Applications:
– Large-Scale Prototyping
– High-Performance Ratchets
– Structural Proof-of-Concept Models -
Overview:
Nylon 12 Tough is optimized for dimensional stability and low-warp performance. It is the preferred choice for long or thin-walled geometries that require the durability of nylon with best-in-class printing reliability. -
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Nylon 12 White
- Potential Applications:
– Surgical Cutting Guides
– Patient-Specific Medical Models
– Consumer-Facing Branded Prototypes
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Overview:
This material combines the strength and precision of Nylon 12 with a crisp white finish. It is specifically designed for high-contrast medical models and "looks-like" prototypes that can be easily dyed to match specific brand aesthetics. -
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TPU 90A
- Potential Applications:
– Gaskets
– Seals
– Protective Robotic Grippers
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Overview:
Combining the flexibility of rubber with the durability of a thermoplastic, TPU 90A offers high elongation and exceptional tear strength. This skin-safe material is ideal for resilient, soft-touch components. -
The End-to-End SLS Workflow
Prepare
Import your STL or OBJ files into PreForm. Use the "Auto-Pack" feature to maximize build volume and orient parts for the best mechanical results.
Upload the job to your Fuse 1+ 30W. The SLS process uses a laser to sinter powder layer by layer, with the surrounding unsintered powder acting as a natural support structure, allowing for limitless design freedom without the need for supports.
Extract & Recycle
Move the build chamber to the Fuse Sift. The system automatically separates parts from the powder cake and recycles the unused powder for the next print.
Finish
Transfer parts to the Fuse Blast for automated cleaning. Within minutes, parts are clean-to-the-touch. Use the Polishing System for a professional, consumer-grade finish.
Software
Connected, Intelligent Software
Seamless Preparation with Preform & Dashboard
The Fuse ecosystem is powered by PreForm, an intuitive print preparation software that automates the most complex parts of the SLS workflow.
- Smart Packing: Automatically optimize part density to fit more parts into a single build, reducing cost-per-part and material waste.
- Remote Monitoring: Track your print jobs and material usage from anywhere using the cloud-based Dashboard.
- Integrated Live Stream: Monitor the printing process in real-time with an on-screen camera feed available directly in your browser or PreForm.
ADDITIONAL 3D Printing RESOURCES
AWARD-WINNING TECHNICAL SUPPORT
GoEngineer’s extensive technical knowledge can assist with your additive manufacturing needs. Our Award winning team is ready to help. Reach out and see why GoEngineer is the #1 reseller of SOLIDWORKS and Stratasys systems in the world!
3D Printing Courses
Learn to utilize all features and tools of Stratasys commercial 3D printers with GoEngineer additive manufacturing on-boarding training and 3D printing courses. Take advantage of our 3D printing team of experts to help launch all your 3D printing capabilities.
3D PrintING SERVICES
No matter the size, quantity, or complexity of part(s) needed, GoEngineer can help you! Take advantage of our 3D Printing Services to help your organization produce the best parts and prototypes available on the market.
Additional Resources
Take Advantage of GoEngineer’s Extensive Knowledge Base and Resources
Find a Solution
Our robust Knowledge Base contains over 12,000 resources to help answer your product design questions. From basic CAD questions to in-depth guides and tutorials, find your solution here. Find a Solution
PROFESSIONAL TRAINING
Improve your skills with professional training and certifications in SOLIDWORKS, CAM, 3D Printing, and 3D Scanning offered four ways: self-paced, online, on-site, or in-classroom. Certified Training Courses
BLOG
#1 Technical Resource Worldwide - Right at your fingertips. Search or browse through hundreds of SOLIDWORKS tips & tricks, additive manufacturing product developments, announcements, how-to guides, and tutorials. Blog
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ONLINE STORE
Order 3D printing materials and consumables, enroll in SOLIDWORKS training classes, and buy official GoEngineer gear directly from our online store. Online Store
WEBINARS
Our engineering webinars are hosted by some of the top experts in the industry. They are always recorded, always free, and always offer a live Q&A. WEBINARS
3D Printing Services
Need to 3D print a part? Our Additive Manufacturing experts will 3D print your part and deliver it to you using the latest technology on one of our professional FDM, PolyJet and SL 3D printers. 3D Printing Services
